I finally started looking at my NES Audio amp again. The first two major designs were largely based on the CMoy Headphone Amp. The first design was a single-board, through-hole solution; the second used SMD parts for size and lower voltage requirements (both the NES and NESA can be powered via a 9VDC power adapter).
The biggest feature I want to add is a passive mixer for the 4th audio channel (mixing the 2 NES channels with cartridge input). I am also debating about switching to unity gain buffers for the discrete outputs as I found them to be rather hot and it's likely not necessary to amplify the audio as it is already near line-level (I need to verify that).
I want to try and position the new board so it sits underneath the 2A03. I measured 65x44mm worth of room there which should be plenty (I just may be height limited which is important for the power caps). That way the mod can be installed without having to cut anything inside the case.
Finally, I think going back to a through-hole design makes the most sense. Easier to assemble and many through-hole OPAs can be powered by as little as +/- 4.5V. That leaves no headroom if using a 9VDC supply, though, so I'll have to test that out.
If anyone would like to follow the project, the Eagle schematics and board layouts are available on Github:
https://github.com/m00dawg/NESA
Likewise if you have any suggestions in what you might want to see in this design, do let me know!